Add.: Nan'an Binjiang Machinery Manufacturing Base, Quanzhou City, Fujiang Province, China.
Tel.:
86-137-9986-9793
86-595-22453399
400-055-8789 (national service hotline)
Fax: 86-595-22453379

Home » Products » Lightweight Wall Panel Making Machine » Lightweight Wall Panel Making Machine

Lightweight Wall Panel Making Machine

1. Pre-foaming machine
2. Vulcanizing drying bed
3. Warehouse storing EPS particles
4. Spiral pipe

5. Material mixer
6. Cement silo
7. Control room
8. Grouting machine

9. Mould
10. Movable stacker
11. Forklift
12. Finished products

Introduction of Lightweight Wall Panel Making Machine
The lightweight wall panel making machine, also called wall panel production line, is able to rapidly manufacture internal partition board, insulation board and external wall panel. Through measuring, mixing, forming and other procedures, lightweight aggregate, binding material, filling material and reinforcing material will be made into qualified lightweight wall panels with accurate dimension.

Lightweight Wall Panel Making Machine—Major Raw Materials
1. Lightweight aggregate: Expanded perlite, haydite, shale, EPS particle, volcanic ash, etc.
2. Binding material: Cement, gypsum, magnesium oxychloride cement and so forth
3. Filling material: Coal ash, slag, plant fiber, gangue, construction waste and so on
4. Reinforcing material: Glass fiber, steel wire, plastic steel, etc.

Lightweight Wall Panel Making Machine—Applications
The lightweight wall panel may act as the internal or external partition board in high-raise buildings. As a kind of energy-saving wall material, it comes with high quality, good ruggedness, light weight, environmental protection, heat preservation, sound insulation, fire protection, easy installation, low cost, impact resistance, water tightness and so forth. Based on the unique technology, the lightweight wall panel making machine leaves out roasting and curing treatment.

Lightweight Wall Panel Making Machine—Features of Lightweight Wall Panel
Adopting fiber cement or calcium silicate surface, the lightweight wall panel is filled with light-weight composite materials. Compared with traditional building materials, it allows dry construction. Since the panel is thinner and lighter than other materials with the same strength, the room area is correspondingly increased and the building load is considerably reduced.

Advantage

1. Light weight
2. Recyclable
3. Fire resistant
4. Seismic resistant

5. Moisture proof
6. Water proof
7. Sound insulation
8. Thermal insulation

9. Heat insulation
10. Cold insulation
11. Nailable
12. Eco-friendly and economical

Technical Performance Indication of Lightweight Wall Panel

Item National Standards Testing Index
60mm 90mm 120mm 60mm 90mm 120mm
Anti-impact capacity (times) ≥5 ≥5 ≥5 ≥8 ≥10 ≥15
Anti-bending breaking load/ dead load (times) ≥1.5 ≥1.5 ≥1.5 ≥3 ≥4 ≥5
Compressive strength (MPA) ≥3.5 ≥3.5 ≥3.5 ≥3.5 ≥3.5 ≥3.5
Softening coefficient ≥0.8 ≥0.8 ≥0.8 ≥1.0 ≥1.0 ≥1.0
Surface density (kg/m2) ≤70 ≤90 ≤110 ≤55 ≤70 ≤85
Moisture absorption rate (a/ %)   ≤12/10/8     ≤10/9/7  
Drying shrinkage value (mm/m) ≤0.6 ≤0.6 ≤0.6 ≤0.45 ≤0.5 ≤0.5
Hanging force (N) ≥1000 ≥1000 ≥1000 ≥1200 ≥1300 ≥1500
Sound insulation capacity in the air (dB) ≥30 ≥35 ≥40 ≥35 ≥40 ≥45
Fire resistance period (h) ≥1 ≥1 ≥1 ≥1.5 ≥3.5 ≥45
Heat transfer coefficient (b/w/m.k)     ≤1.0     ≤1.0
Radioactivity limit (solid board) ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
Inner radiation index ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
outer radiation index ≤1 ≤1 ≤1 ≤1 ≤1 ≤1

Lightweight Wall Panel

Application


Semi-automatic moulding machine

Automatic moulding machine
Wall Panel Moulding Machine Parameters
Normal size Thickness PCS/circle
75mm 2440x610x75 (10-12PCS)
100mm 2440x610x100 (8-9PCS)
150mm 2440x610x150 (6-7PCS)
Dimension(mm) 3300x2561x1360
Specification 60Series 75Series 90Series 120Series 150Series
Thickness(mm) 60 75 90 120 150
Length(mm) 2440-3000
Width(mm) 610 610 610 610 610
Density(kg/㎡) 48±5 55±5 60±5 72±5 88±5
Fire resistance period (h) 1.5 2 3 4 4
Note: Customization is available in size.
Wall Panel Grouting Machine Parameters
Function Grouting capacity Working press Motor power Size Components
Transferring the materials within a mixer and forcibly injecting them into a moulding machine 1 m3 0.6 MPa Walking motor: 1.2 KW Air compressor motor: 5 KW 3000×1200×2000 mm Grouting machine, running gear, air compressor, pipeline
Wall Panel Mixing Plant Parameters
Model QBJ1200
Feeding capacity(L) 1700
Discharge capacity(L) 1200
Productivity(m3/h) 1.5-6
Mixing speed(r/min) 26
Maximum aggregate diameter(mm) 5
Mixing motor Model XWD7-11-59
Power(Kw) 11
Weighing accuracy ≥3%
Water supply accuracy ≥3%
Water pump motor model 65JDB-1.1
Elevator model TSJ350
Foam machine model KT-M12
Discharging height(mm) 2780
Wall Panel Mobile Automatic Stacker Parameters
Motor power Cylinder stroke Capacity/Set Dimension Components
Hydraulic unit motor 4 KW Wall panel pushing device 980 mm Thickness: 75mm 12 PCS 4500×3700×1150 mm Hydraulic unit motor, turnover cylinder, demoulding device, wall panel pushing device, running gear, electric control cabinet
Thickness: 90mm 10 PCS
Walking motor XWD3-4-47 3 KW Turnover cylinder 650 mm Thickness: 100mm 9 PCS
Thickness: 150mm 7 PCS
Demoulding motor XWD1.1-3-59-4 1.1 KW Thickness: 200mm 5 PCS
Function
It takes out wall panels from the moulding machine, collects them together, turns them through 90 degrees, and conveys them to a specified place. Then, the panels will be transported to a curing room by a forklift.
EPS Pre-expander Parameters
Model  PSJ-1000
Dimension of tank Inner diameter 1100
Height 1500
Cubage of pre-expander   1.6
Foaming density   10-60
Production efficiency   150-300
Steam pressure   0.4-0.8
Compressed air pressure  0.6-0.8
Steam inlet  50
Inlet of compressed air   50
Sewage outlet   80
Exhaust outlet 80
Overall dimension   1800*2200*4600

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